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CorrEx
CorrEx is a comprehensive Dynamics Business Central add-on solution tailored specifically for corrugation manufacturing companies. It addresses the end-to-end requirements of the organization, ensuring seamless integration and management of all processes involved in corrugation manufacturing.
What we Offer in...
Corrugation
Expert Solution
FG Specification
A corrugated box is manufactured by combining flat sheets of paper, known as "liners," with a corrugated inner medium called "fluting." These layers of paper are securely assembled using starch glue to provide the box with enhanced strength and structural integrity.
To capture and store these technical specifications in the CorrEx, a special provision has been made to record all the relevant information in the Item module. This allows for comprehensive documentation of the box's technical details, ensuring that the information is readily available for production purposes.
Product Technical Specification
In our CorrEx, we have a dedicated Product Technical Specification Module that allows us to define and store comprehensive information about each specific Finished Goods (FG). This module includes various details related to the dimensions of the box, such as the outer diameter, inner diameter, model, trim ups, flute type, process routing, and other box calculation details. Additionally, it also covers important technical information like Bursting Strength (BS) and Box Compression Test (BCT), which are automatically calculated using international standard formulas.
Process Routing
In the CorrEx, there is an option to create a process template. This feature allows users to select predefined processes for jobs, thereby reducing the risk of human error. By using process templates, users can streamline the job creation process and ensure consistent and accurate execution of tasks.
Bailing Process
We have implemented a process wherein all scraps generated on the production floor from different machines and processes can be collected using the baling assembly process screen.
The number of bales and the total weight of the bales will be recorded and compared with the total scraps generated during production.
Bar Code /QR Module
Barcoded job cards can be printed from the Published Corrugation Schedule Window and the published Converting Schedule. This will facilitate faster scanning and input of the output details.
Corrugation Schedule
The production planner is presented with a list of available jobs to plan based on their dispatch priority and the capacity of the corrugation machine. The production planner selects a job and schedules it in the machine, considering factors such as trim size, paper combination, and planning quantity.
Quality
In our CorrEx, we have implemented multiple stages of quality checklists and inspection sheets to ensure comprehensive quality control throughout the production process. Depending on the specific requirements, we utilize either a Quality Check List or a Quality Inspection Sheet at each stage.
Subcontracting
The Corrugation Subcontracting Module is a component of our CorrEx that specifically handles subcontracting activities related to corrugation processes. This module streamlines the management and tracking of subcontracted corrugation tasks, ensuring efficient coordination and communication between our organization and subcontractors.
Gate Inward/Outward
In our CorrEx, we have made enhancements to the standard gate entry module to provide comprehensive tracking of inward and outward vehicles.
Reel management
In our CorrEx, we have implemented a Reel Management feature that allows for efficient tracking and management of reels. We perform quality checks on the received reels when a purchase receipt is made. During this process, reel labels are printed with both barcodes and QR codes.
Dispatch Scheduling
The Dispatch Scheduling feature in the CorrEx plays a crucial role in ensuring on-time and accurate delivery of materials to customers, ultimately leading to customer satisfaction.
Machine Integration
The Machine Integration feature in the CorrEx enhances automation by enabling communication with the corrugation and converting machines.
Many More.....
Our commitment to continuous improvement and enhancing functionality to better meet the needs of users. The introduction of new features can bring added value and improve the overall user experience.
